Optical Assemblies

Optical assemblies provide complex functionality and performance that might not be achievable with single components. The integration of multiple components into higher-level assemblies unlocks features and special properties, such as a broader spectral range of polarizing beam splitters or the combination of mechanical and optical functions.

LAYERTEC’s in-house capabilities include the handling, positioning, alignment, and mounting of optical and optomechanical components, as well as various joining techniques to meet challenging customer demands. These joining techniques range from cost-effective and flexible adhesive bonding to organic-free optical contacting and bonding techniques suitable for high power and UV applications. Our special bonding process and the ultrafast laser micro-welding process are best suited for high-precision assemblies with demanding alignment tolerances. Both processes provide very high mechanical strength and long-term stability even under challenging environmental conditions. Since both techniques result in intermediate layer-free bonds, they offer the lowest possible absorption and a high laser-induced damage threshold.

Building on long-lasting expertise, LAYERTEC can support the development and engineering of customer-specific solutions, from component and coating to the optical assembly. Our engineering support includes assistance with component design, material selection, determining substrate geometries, selecting appropriate fabrication techniques, and choosing suitable coatings, as well as the application of appropriate mounting and joining technologies according to your application requirements. Furthermore, LAYERTEC provides functional testing and optical metrology, as well as mechanical and environmental testing to ensure performance specifications.

All the optics shown represent just a few manufacturing possibilities that have already been successfully realized. LAYERTEC’s strength lies in finding individual solutions for complex problems.